Product Description
CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| CHAIN NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | MIN. TENSILE STRENGTH |
RATED TENSILE STRENGTH |
WEIGHT | ||||
| d | d2 | L1 | L2 | H | t/T | |||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | KN/min | KN/min | kg/m | |
| HC120030 | 76.20 | 19.00 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 38.10 | 3.8/5.1 | 5.40 | 3.80 | 7.46 |
| HC240040 | 101.60 | 25.40 | 66.70 | 19.56 | 26.92 | 31.50 | 32.00 | 50.80 | 6.5/7.8 | 5.40 | 8.70 | 14.28 |
| HC240060 | 152.40 | 25.40 | 66.70 | 19.56 | 26.92 | 31.50 | 32.00 | 50.80 | 6.5/7.8 | 124.50 | 8.70 | 12.05 |
| DC180060HP | 152.40 | 19.05 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 39.00 | 5.08 | 66.60 | 5.50 | 5.35 |
| JH4P18HP | 101.60 | 19.10 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 39.00 | 5.08 | 66.60 | 5.50 | 8.03 |
| HB80 | 80.00 | 20.00 | 50.00 | 18.50 | 24.00 | 22.00 | 23.50 | 40.00 | 5.0/4.0 | 79.00 | 6.30 | 6.81 |
| HP100 | 100.00 | 22.00 | 45.00 | 12.00 | 16.00 | 22.50 | 23.50 | 35.00 | 5.00 | 75.00 | 6.00 | 6.20 |
| HP100F1 | 100.00 | 22.00 | 45.00 | 12.00 | 18.00 | 23.00 | 24.20 | 35.00 | 5.00 | 75.00 | 6.00 | 6.15 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 3"*4" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does a conveyor chain handle inclined or declined conveyance?
A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:
1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.
2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.
Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
- Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
- Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
- Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
- Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
- Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
- Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
- Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
- Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
editor by CX 2023-10-31